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Different equipment, such as wet scrubbers, adsorption units, filters, fans, and scrubber internals, can be selected according to the characteristics of the exhaust gas and treatment requirements.

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Saddle Ring Packing

Home Products Scrubber Internals Random PackingSaddle Ring Packing

Scrubber Internals

Saddle Ring Packing – Improves Liquid Distribution

Saddle Ring Packing is shaped like a saddle, with rectangular contact surfaces at both ends. This structure reduces packing overlap and bridging. In practical applications, when gas flows upward, liquid flows downward along the curved channels. This flow pattern directly reduces wall flow.

Saddle rings are typically made of plastic, ceramic, or metal and packed into equipment such as absorption towers and scrubbers to provide gas–liquid contact surfaces that promote absorption, scrubbing, cooling, or distillation.

Three Intalox saddle rings of different materials arranged together

Features

Large specific surface area. The saddle-shaped surface provides a large contact area for liquid film formation.
High void fraction. The packed bed forms unobstructed gas–liquid flow passages.
Low pressure drop. The open structure reduces gas-flow resistance, helping lower operating energy consumption.
Resistant to nesting. The saddle-shaped structure reduces nesting between packing elements and improves gas–liquid distribution.

Specifications

Table 1: Plastic Saddle Ring Specifications
Size	Specific Surface Area (m²/m³)	Void fraction (%)	Bulk number (Pieces/m³)
Ø25	288	85	128400
Ø38	265	95	57300
Ø50	250	96	11600
Ø76	200	97	5500
Plastic Materials: PP, HDPE, PVC, PPH, CPVC, PTFE, PVDF, PFA

Table 2: Metal Saddle Ring Specifications
Size	Specific Surface Area (m²/m³)	Void fraction (%)	Bulk number (Pieces/m³)
Ø25	171	96.7	95000
Ø38	123	97.7	40000
Ø50	79	98.2	13500
Ø76	55	97	4700
Metal Materials: Carbon Steel, Stainless Steel, Copper, Aluminum, Titanium, Hastelloy

Table 3: Ceramic Saddle Ring Specifications
Size	Specific Surface Area (m²/m³)	Void fraction (%)	Bulk number (Pieces/m³)
Ø16	350	73	269000
Ø25	254	77	58300
Ø38	180	80	19700
Ø50	115	79	8260
Ø76	81	75	2430